Tungsten Electrode for TIG welding
Tungsten electrodes are used when arc welding with the Tungsten Inert gas (TIG) process or when plasma welding. In both processes the electrode, arc and weld pool are protected from atmospheric contamination by an inert gas. A tungsten electrode is used because it can withstand very high temperatures with minimal melting or erosion. Tungsten electrodes are made by powder metallurgy and are formed to size after sintering.
TIG welding tungsten electrodes usually contain small quantities of other metallic oxides which can offer the following benefits:-
Oxides used are primarily those of zirconium, thorium, lanthanum, yttrium or cerium. Additions are usually of order 1%-4%. All these oxides greatly improve arc initiation, especially when direct current (DC) welding is employed. Thorium oxide (thoria) has been used for many years having been found effective in terms of long life and thermal efficiency. Zirconium oxide (zirconia) has been commonly used for alternating current (AC) TIG welding, normally for welding aluminium.
Type | Grade | Color | Chemical Composition (%) | Features | ||
R.E | Impurities | W | ||||
Pure | WP | Green | / | ≤0.05 | Balance | Non-radioactive, AC welding, aluminum, magnesium, their alloys |
Thorium | WT10 | Yellow | 0.9~1.1 | ≤0.05 | Balance |
Excellent electron emission, overall performances, high current-carrying capacity radioactivity, DC welding, carbon steel, stainless steel, nickel and titanium alloys. |
WT20 | Red | 1.8~2.2 | ≤0.05 | Balance | ||
WT30 | Purple | 2.8~3.2 | ≤0.05 | Balance | ||
WT40 | Orange | 3.8~4.2 | ≤0.05 | Balance | ||
Lanthanum | WL10 | Black | 0.9~1.1 | ≤0.05 | Balance | Non-radioactive, excellent electric conductivity and welding capacity, high current-carrying capacity, minimum ratio of burnt area, DC welding |
WL15 | Gold | 1.3~1.7 | ≤0.05 | Balance | ||
WL20 | Blue | 1.8~2.2 | ≤0.05 | Balance | ||
Cerium | WC10 | Pink | 0.9~1.1 | ≤0.05 | Balance |
Non-radioactive, easier arc initiation under low current circumstances, low arc- maintaining current, pipelines, small components and discontinuous welding |
WC15 | Orange | 1.3~1.7 | ≤0.05 | Balance | ||
WC20 | Grey | 1.8~2.2 | ≤0.05 | Balance | ||
Yttrium | WY20 | Blue | 1.8~2.2 | ≤0.05 | Balance | Non-radioactive, long and slim arc beam with high compression, deeper burning groove under medium and high current circumstances |
Compound | WX | Cyan | 1.0~5.0 | ≤0.05 | Balance | Different additives |
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